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• SERVICING MANUAL. • TABLE OF CONTENTS To change the face plate and top cover. 3 To change the belt cover unit..4 To change the bed cover unit..5 To change the base unit..6 To adjust the needle position..7 To adjust the needle bar height.. • TO CHANGE THE FACE PLATE UNIT AND TOP COVER UNIT FACE PLATE UNIT TO REMOVE Remove the two screws, and remove the face plate. TO ATTACH Tighten the two screws slightly, and attach the face plate. Close the face plate, and check the unevenness between The face plate and arm.

Tighten the screws securely. • TO CHANGE THE BELT COVER UNIT TO REMOVE Loosen the screw A and remove screws B, C and the washer. Loosen the screw D completely, and remove the belt cover unit. TO ATTACH Insert the belt cover in the front panel.

Replace screws A, B. • TO CHANGE THE BED COVER UNIT TO REMOVE Remove the base cover (see page 6).

Remove the two screws A, and remove the base lid. Remove the two screws B, and remove the bed cover unit.

Then pull out the connectors from the connector supporter and disconnect them. • TO CHANGE THE BASE UNIT TO REMOVE Remove the base cover. Pull the connectors for the X-axis and Y-axis motors from “A” board. Remove the 4 screws and the base unit.

TO ATTACH Follow the above procedure in reverse. Check the position of feed dog “UP and DOWN”. NOTE: 1) Set The base unit that the right side of knee lifter link (4) claw should match the knee lifter plate on the base unit (see page 30). • TO ADJUST THE NEEDLE POSITION When straight stitch #2 is selected, the needle should be at the center hole of the needle plate. When the zigzag stitch is selected with the zigzag width set to the maximum (7.0), the clearance between the side of the needle and the outer edges of the left and right needle plate holes should be 0.2 mm or more. • TO ADJUST THE NEEDLE BAR HEIGHT The needle bar height means the distance between the upper edge of the point of hook and the upper edge of the needle eye when the point of the hook meets the right side of the needle in the upward travel of the needle bar from the lowest position with stitch pattern #2 ( selected.

• TO ADJUST THE HOOK TIMING When pattern #2 ( ) is selected, the amount of ascending travel of the needle bar from its lowest position to the position where the tip of the rotary hook exactly meets the right side of the needle should be 3.25 to 3.55 mm. • TO ADJUST THE UPPER SHAFT SHIELD PLATE POSITION NOTE: When the machine is set for zigzag stitching, the needle should start to swing 7.0 to 8.2 mm above the surface of the needle plate. Remove the top cover unit. Turn on the power switch. Then select zigzag pattern #8 (see page 8). Turn the hand wheel toward you slowly with your hand until the needle starts to swing. • TO ADJUST THE NEEDLE THREAD TENSION Turn on the power switch, select the pattern #9 ( ) and press the S/S key to turn the hand wheel 2 to 3 rotations.

Open the face plate and adjust the thread tension with a screwdriver in the direction of: A to looser the tension. • TO ADJUST THE TENSION RELEASE MECHANISM FOR KNEE LIFTER When the presser foot lifter is raised, the tension disc supporter should move by approx.

0.8 mm before adjusting the tension release mechanism for the knee lifter. Remove the top cover unit (see page 3). Lower the presser foot lifter, raise the needle bar to its highest position, attach the foot (A) and lower the presser foot. • TO CHANGE THE THREADER PLATE AND ADJUSTMENT TO REMOVE Raise the needle to its highest position and lower the threader knob to its lowest position. Winxcom program for calculating x ray attenuation coefficients.

Loosen the screw and remove the threader plate. 1) TO ADJUST NOTE: Use #11 needle to adjust the threader plate position. If the hook of the threader plate touches left or right side, loosen the screw and adjust the hook position. • TO CHANGE FRONT PANEL (“A” BOARD UNIT) 1 TO REMOVE Remove top cover, belt cover and bed cover (see page 3, 4, 5), Disconnect the LCD connector from inverter and remove it from cord guide. Remove screw A and loosen screws B, C, D.

Pull out 17 connectors form the printed circuit board (“A”. • TO CHANGE PRINTED CIRCUIT BOARD (“A” BOARD UNIT) 2 TO REMOVE 1. Remove front panel (see page 14). Disconnect the LCD and the touch panel flat cable and “F” board connector from “A” board unit.